Machinery

Introduction

Chappell Engineering have continually invested in latest generation machine tools developing close relationships with leading machine tool manufacturers such as Mazak and Doosan ensuring the highest levels of service and support

It is imperative that machine capabilities keep pace with customer expectations regarding product geometry, features and, of course cost and turnaround time. Chappell Engineering endeavor to anticipate the evolution in requirements and to ensure its capabilities remain at the forefront of technology.

Recognizing the need for accelerated lead times and an expectation to minimise environmental footprint, Chappell Engineering have progressively invested in ‘in-house’ capabilities to provide a seamless service to its customers including facilities for NDE, Pressure Testing, Shot Blasting, Stress Relieving and Clean Room Assembly.

Introduction


Capabilities Matrix : Turn & Mill


Capabilities Matrix : Turn & Mill

Turn/Mill Machines

Quantity

Capabilities Description

Mazak 250 II MY

2

Number of Axis: 3
Length (Min & Max): Max 500mm
Spindle Thru Cap Diameter (max): 500mm

Mazak 350 II MY

2

Number of Axis: 3
Length (Min & Max): Max 1600mm
Spindle Thru Cap Diameter (max): 100mm

Mazak 450 II MY

1

Number of Axis: 3
Length (Min & Max): Max 2000mm
Spindle Thru Cap Diameter (max): 0mm cap (solid chuck)

Mazak I400 Twin Chuck Integrex Machining Centre + 72 tool carrousel

3

Number of Axis: 5
Length (Min & Max): Max 1500mm
Spindle Thru Cap Diameter (max): 100mm

Mazak I800 Vertical Machining Centre + With Turning Capability's  40 tool magazine

1

Number of Axis: 5
Length (Min & Max): Max 800/1000mm
Width (Min & Max): Max 750mm
Height (Min & Max): Max 500mm

Mazak E500 Integrex Full CNC Machining Centre + 40 tool magazine

1

Number of Axis: 5
Length (Min & Max): Max 3000mm
Spindle Thru Cap Diameter (max): 60mm



Capabilities Matrix : Turning

Turning Machines

Quantity

Capabilities Description

Doosan 2100 Live Tooling Lathe

1

Length Between Centers: 550mm
Diameter (Min & Max): Min 10mm, Max 200mm
Number of Axis: 3
Spindle Thru Cap Diameter (max): 50mm

Doosan 2600 Live Tooling Lathe

2

Length Between Centers: 650mm
Diameter (Min & Max): Min 20mm, Max 254mm
Number of Axis: 3
Spindle Thru Cap Diameter (max): 80mm

Doosan 3100 Live Tooling Lathe

1

Length Between Centers: 780mm
Diameter (Min & Max): Min 20mm, Max 300mm
Number of Axis: 3
Spindle Thru Cap Diameter (max): 100mm

XYZ 425 SLY Manual or CNC  Lathe

1

Length Between Centers: 1000mm
Diameter (Min & Max): Min 20mm, Max 300mm
Number of Axis: 2
Spindle Thru Cap Diameter (max): 90mm

 XYZ 1630 Manual or CNC  Lathe

1

Length Between Centers: 500mm
Diameter (Min & Max): Max 200mm
Number of Axis: 2
Spindle Thru Cap Diameter (max): 50mm



Capabilities Matrix : Turning


Capabilities Matrix : Milling


Capabilities Matrix : Milling

Milling Machines

Quantity

Capabilities Description

Mazak J600 Integrex Full CNC Machining Centre 

1

Number of Axis: 5
Length: 550mm
Width: 750mm
Height: 450mm
Weight: 500kg
Max Dia: 730mm

XYZ SMX 3500

1

Number of Axis: 3
Length (Min & Max): Max 700mm
Width (Min & Max): Max 400mm
Height (Min & Max): Max 450mm

XYZ SMX 5000

1

Number of Axis: 3
Length (Min & Max): Max 1400mm
Width (Min & Max): Max 500mm
Height (Min & Max): Max 450mm

Mazak 510 + 30 tool magazine

1

Number of Axis: 3
Length (Min & Max): Max 1300mm
Width (Min & Max): Max 550mm
Height (Min & Max): Max 570mm



Capabilities Matrix : Inspection

Type of Inspections

Quantity

Limitations

Pressure testing

1

2000 KG weight Max. Water - 24000 psi Max, Nitrogen - 20000 psi 

Dye/Liquid Penetrant Inspection

1

 

Magnetic Particle Examination

1

 

Ultrasonic Examination

1

 

PMI Gun (material analysis) XL2 800

1

 

Hardness Inspection 

5

2 x Avery - station
3 x Foundrax - portable

CMM Machine

2

Zenith TOO - Max Size: 1000mm x1000mm x 800mm. Max Load: 1500kg                                     Axiom TOO - Max Size: 640mm x900mm x500mm. Max Load: 300kg

Trimos TELMA 600

1

Max length 600mm



Capabilities Matrix : Inspection


Capabilities Matrix : Other


Capabilities Matrix : Other

Other Capabilities

Quantity

Max Capability

Normalising oven (Carbolite furnace)

1

600mmHx550mmWx900mmL or 600mm dia x 900mmL

Wire cutting (EDM)

2

   1 - Sodick Premium ALC600G 

   600mmWx400mmLx500mmH                                                 

   1 - Sodick Premium ALC400G-  

   400mmWx320mmLx250mmH

Marking  & Engraving

2

  PRO PEN P5000 + 1 3rd Axis                                            

  Vibro engraving, Labels + Manual  

  stamping

Dedicated Clean Room assembly facilities

1

 



Useful Information

Chappell ISO 9001:2015 Certificate  

Chappell ISO 14001:2015 Certificate

Chappell ISO 45001:2018 Certificate